Verify the following items have been included in the packing:
Table 1. Packing List
Quantity | Item |
1 | CS8500 (non-zoning) with back plate |
1 | Wall plate |
2 | Wall anchors |
2 | Screws (M3.5x24mm self-tapping) |
1 | Warranty |
1 | User guide |
1 | Setup and installation guide |
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life.
Installation and service must be performed by a licensed professional HVAC installer (or equivalent) or service agency.
The ComfortSense® 8500 (CS8500) is a commercial, electronic, 7-day, multi-stage, programmable, touchscreen thermostat. This CS8500 provides temperature control for packaged gas/electric and electric/electric for up to 4-heat / 4-cool multi-stage rooftop unit systems (not for heat pump systems).
Communication Wire
Use one of the following Lennox communication cables (twisted pair with shield plenum):
Table 2. Twisted Pair Communication Wiring (S-Bus – Yellow)
Catalog Numbers | Item |
27M19 | 500-foot roll |
94L63 | 1000 foot roll |
68M25 | 2500 foot roll |
CAUTION
This is a 24VAC low-voltage sensor. Do not install on voltages higher than 30VAC.
Do not short (jumper) across terminals to test installation. This will damage the sensor and void the warranty.
Remote Sensor Wire
All remote sensors use standard non-shielded thermostat wiring; sensors may be wired using two wires of a multiple-wire cable.
NOTE:
Outdoor and indoor sensor wire runs should not exceed 300 feet (100m).
Transformer Wire
Standard thermostat wire (one pair 20 AWG minimum) may be used to wire the CS8500 to the optional wall plug 24VAC transformer (18M13) or other field-provided 2VA minimum, 24VAC output transformer.
Terminal Connections
External sensors use standard thermostat wiring; and may be wired using two wires of a multiple-wire cable. Wire run should not exceed 300 feet (100m).
Terminals CM- and CM+ will use wiring as referenced in “Table 2. Twisted Pair Communication Wiring (S-Bus – Yellow)” on page 4.
Table 3. Twisted Pair Communication Wiring (S-Bus – Yellow)
Terminals | Purpose |
R | 24VAC |
T T | External indoor temperature sensor (10KΏ or 11KΏ ) |
OC OC | Occupancy sensor |
CM- CM+ | S-Bus communication |
C | 24VAC common |
IMPORTANT!
Damage to the ComfortSense 8500 may occur if 24VAC polarity is not maintained.
Wiring CS8500 (with or without CO2 Sensor)
Below are the terminal designations and a general description of their purpose.
Installing Indoor Temperature Sensors
Wire external sensors as illustrated below. Up to nine sensors may be used in averaging sensor applications. Use Lennox catalog numbers 10kΏ (47W37) or 11kΏ (94L61). Sensors are not polarity sensitive.
The CS8500 will calculate the average temperature readings from all connected external temperature sensors. If any of the sensors malfunction, they may still report a temperature value. Only when the average value of the connected temperature sensors including any malfunction sensor(s) is lower than -40°F, or higher than 158°F, will the CS8500 determine that an external temperature sensor(s) has failed and switched automatically to the CS8500’s internal temperature sensor. An error message will be displayed on the home screen and under the notification screen indicating an “external temperature sensor” error.
Installing Occupancy Sensor
The occupancy sensor will output:
The following is an example on how to make connections for an occupancy sensor.
iCON / L Connection Equipment
A single CS8500 can be connected directly to the S-Bus connection on the Prodigy Unit Controller. The optional settings (M2 ECTOs or M3 Parameters) can be adjusted using Unit Controller software, a PC with UC software, and L Connection PC converter. All parameters can also be set directly at the Unit Controller. Refer to the applicable unit controller application guide to edit the required ECTOs or parameters.
Network Thermostat Control (NTC) Setup
M1 / M2 Unit Controller Setup
From the main menu, perform the following navigation through the menus to set the S-Bus address for L Connection Go to:
M3 Unit Controller Setup
From the main menu, perform the following navigation through the menus to set the S-Bus address for L Connection.
CS8500 Setup
NOTE
It may take 30 seconds up to two minutes for the CS8500 to connect.
BACnet with M3 Unit Controller
This section describes how a CS8500 operates in a BACnet environment with an M3 unit controller.
Network Topology
CS8500 Set Point Change
The BACnet front-end provides the occupied and unoccupied set points to the rooftop unit. The rooftop unit (RTU) sends the same set points to CS8500. The rooftop units uses these set points until the CS8500 provides a new set point. When the user changes the set point at the CS8500, it communicates the same to M3 unit controller. Upon receiving this information, the M3 unit controller starts an override timer and uses the new set points until the timer expires.While the timer is active, if BACnet queries the M3 unit controller, it will be informed that the rooftop units is using the override set points. When the timer expires, both the M3 unit controller and CS8500 revert to the set points provided by BACnet.
BACnet Canceling Override
When the user changes the set point or occupancy mode at the CS8500, it puts the M3 unit controller into override mode. The BACnet front-end has the option to cancel the override timer at any time by sending a value of 3 to BACnet Analog Object 103. When the timer is canceled, the rooftop units and CS8500 returns to using the occupancy status or set points provided by the BACnet front-end.
Sensor Inputs
The M3 unit controller can be configured to use tem-perature, relative humidity and/or CO2 provided by the CS8500.
NOTE: Occupancy sensor input from the CS850 cannot be utilized in this mode.
M3 Unit Controller Setup
BACnet compatibility with the M3 unit controller requires firmware version 08.03.0120 or higher. To configure the M3 unit controller to work with the CS8500 use the following procedure:
CS8500 Sensor Failure
If the CS8500 sensor fails, the RTU will revert to its return air temperature for space temperature and set points from BACnet.
Functions Not Supported
CS8500 Troubleshooting
M3 Unit Controller – Setting Return Air Temperature Limits
The M3 unit controller may be set up to monitor return air temperature and interrupt the demand if return temperature is above the heating adjustable limits. To enable this feature set parameters 113 and 115 locally at the M3 unit controller which is located inside the Lennox rooftop unit.
Select the three lines in the upper right-hand corner of the home screen to access the menu. Selectable options under menu are notifications and settings.
NOTE
During initial power-up of the CS8500, the technician settings menu will appear first. The S-Bus address option must be selected and an address set before you can proceed. Use either the minus/plus buttons or numeric keypad to enter the address. After the S-Bus address is set, press the back button to return to the technician settings menu.
NOTE:
If you need to access the technician settings option in the future, go to the home page, press menu > technical settings and enter technician PIN code 864. This code cannot be changed.
Parameter Settings Based on System Configuration
The first parameters (S-Bus Address) will always need to be set. Available bus addresses are 1 through 31. Other settings are available based on whether operations with smart hub and local scheduling functions is set to ON or OFF. Parameter Settings Based on System Configuration The first parameter (S-Bus Address) will always need to be set. Available bus addresses are 1 through 31 Other settings are available based on whether operations with smart hub and local scheduling functions is set to ON or OFF.
Table 4. Parameter Settings based on System Configuration
Parameters | Setting Available when Operation with Smart Hub is ON or OFF | Setting Available when Local Scheduling is set to ON or OFF |
Display on home screen | ON or OFF | ON or OFF |
Contractor info | ON or OFF | ON or OFF |
Temperature sensor config. | ON or OFF | ON or OFF |
Smooth setback recovery (SSR) | OFF | ON |
Offsets | ON or OFF | ON or OFF |
Temperature adjustment range | ON or OFF | ON or OFF |
Remember override set point | OFF | ON |
Schedule hold setting | OFF | ON |
Reminders | OFF | ON or OFF |
Reset to factory defaults | ON or OFF | ON or OFF |
Change owner pin | ON or OFF | ON or OFF |
RTU fan on/auto user control | ON or OFF | ON or OFF |
S-Bus Address
Options are 1 through 3
The system status screen icons can be accessed by pressing the ··· (three dots) which is located on the left side of the home screen. Then press the view status option.
Press the red toolbox to access the technician system status screen. Technician pin 864 is required to access that screen.
NOTE:
The technician pin cannot be changed.
Table 5. System Status Descriptions
Table 5. System Status Descriptions | ||
State (Icon) | Icon Location | Description |
| Home Screen | When current RTU function is heating, this icon will be displayed. |
| Home Screen | When current RTU function is cooling, this icon will be displayed. |
| Home Screen | When current RTU function is dehumidifying, this icon will be displayed. |
| Home Screen | When fan operation was set to auto, if blower of RTU is ON, this icon will be displayed. |
| Home Screen | When fan operation was set to on, if RTU blower is ON, this icon would be displayed. |
| Home Screen | This icon is displayed on the screen in CO2 mode. If display function is turned on |
Table 5. System Status Descriptions | ||
State (Icon) | Icon Location | Description |
|
Home Screen | When either of following error occur, this icon would be displayed. • Some RTU compr. Locked • All RTU compr. Locked • RTU fault state – fault detected • CS fault state – fault detected |
| Home Screen | Display during smooth setback recovery (SSR) execution. |
| Technician Status Screen | There are communication errors. |
| Technician Status Screen | Lost communications with host. |
| Technician Status Screen | There are no communication errors. |
| Technician Status Screen | When RTU state is warm-up mode coming out of an unoccupied state, this icon will be displayed. |
| Technician Status Screen | When RTU state is cool-down mode coming out of an unoccupied state, this icon will be displayed. |
Table 5. System Status Descriptions | ||
State (Icon) | Icon Location | Description |
| Technician Status Screen | Fresh air tempering heating. |
| Technician Status Screen | Fresh air tempering cooling. |
| Technician Status Screen | Fresh air tempering dehumidifying. |
| Technician Status Screen | This status is displayed when the RTU compressor has partially failed (or generates an error). |
| Technician Status Screen | This status is displayed when all RTU compressors have failed (or error occurred). |
| Technician Status Screen | RTU faults detected. |
| Technician Status Screen | No RTU faults detected. |
Table 5. System Status Descriptions | ||
State (Icon) | Icon Location | Description |
|
Technician Status Screen | When the CS8500 (CS) has a fault state, this icon would be displayed. The following possible errors may have occurred which would generate this system status: • Local temperature sensor error • External sensor error • Memory error • Humidity sensor error • CO2 sensor error |
| Technician Status Screen | No faults detected |
Error Codes and Reminders
Any active history for notifications are listed under menu > notification. Press the down arrow icon next to the notification to expand the notification for further details. Press the contractor info option for assistance.
Table 6. Error Codes and Reminders | ||||
Condition | Issue | Display | System Action | Action to Clear / Recovery Condition |
Critical | Built-In Temp Sensor error – temperature sensor reads -4°F or less or 158°F (+/- 5°F) or greater. |
Temperature Sensor Error | • Indoor temp is displayed as “–” on the home screen. • This error is displayed on the notification screen as well. | • If the sensor starts detecting a normal operating range, the error message will automatically clear and the system will return to normal operation. • Contact service contractor to replace the CS8500. |
Critical |
Remote temperature sensor error. External sensor reads -4°F or less or 158°F (+/- 5°F) or greater. |
External Sensor Error |
• Indoor temp is displayed as “–” on the home screen. • This error is displayed on the notification screen as well. • When configured for external temperature sensors and there is an error, the unit will automatically switch to the internal temperature sensor. | • If the sensor starts detecting a normal operating range, the error message will automatically clear and the system will return to normal operation. • Contact service contractor to replace the external temperature sensor. • Other than replacing the CS8500, go to the technician setting > temperature sensor config. and change the temperature sensor source back to internal temperature sensor. That will remove the error message from the home and notification screens. |
Table 6. Error Codes and Reminders | ||||
Condition | Issue | Display | System Action | Action to Clear / Recovery Condition |
Critical |
EEPROM error (power-on) |
Memory Error | • System will restore all settings to factory default and resume operations. • This error is displayed on the notification screen as well. |
Contact service contractor to replace the CS8500. |
Critical |
EEPROM error (operating) |
Memory Error | • System will operate in normal mode until power off. • This error is displayed on the notification screen as well. |
Contact service contractor to replace the CS8500. |
Critical |
Humidity sensor error (without Humidifier or Dehumidifier): Sensor reads out of range 0% to 100% |
Humidity Sensor Error | • The reading for humidity is not valid. This message indicates humidity sensor is not working correctly. When there is an error the home screen humidity display will indicate “–”. • This error is displayed on the notification screen as well. |
• Contact service contractor to replace the CS8500. • If the sensor starts detecting a normal operating range, the error message will automatically clear and the system will return to normal operation. |
Table 6. Error Codes and Reminders | ||||
Condition | Issue | Display | System Action | Action to Clear / Recovery Condition |
Critical |
CO2 Sensor error – sensor reads out of range (above 3500 ppm) |
CO2 Sensor Error | • The reading for CO2 is not valid. This message indicates CO2 sensor is not working correctly. • The display of Indoor CO2 from HOME will be “–”. • This error is displayed on the notification screen as well. |
• Contact service contractor to replace the CS8500. • If the sensor starts detecting a normal operating range, the error message will automatically clear and the system will return to normal operation |
Critical |
Comm error state at start-up. |
Comm Status – Errors Detected | • When the failed (off- line) state is detected, continue listening for a valid message. • If this occurs then normal operation should resume. • This error is displayed on the notification screen as well. | • Contact service contractor to check communication wire connection. • If a valid message is received, then the error message will be automatically cleared and system will resume normal operations. |
Critical |
Some RTU compressors Locked |
Some RTU Compressors Locked | This error is displayed in notification screen and technician system status screens. | • User will have to contact the Service Contractor to have the system serviced. • Will need to check RTU state • If the RTU recovered from the error automatically the error will also automatically clear. |
Table 6. Error Codes and Reminders | ||||
Condition | Issue | Display | System Action | Action to Clear / Recovery Condition |
Critical |
All RTU compressors Locked |
All RTU compressors Locked | This error is displayed in notification screen and technician system status screens. | • User will have to contact the Service Contractor to have the system serviced. • Will need to check RTU state • If the RTU recovered from the error automatically the error will also automatically clear. |
Critical |
RTU Fault State Detected |
RTU Fault State Detected | This error is displayed in notification screen and technician system status screens. | • User will have to contact the Service Contractor to have the system serviced. • Will need to check RTU state. • If the RTU recovered from the error automatically the error will also automatically clear. |
Reminder | Routine system check up | Routine system check up | Displayed on notification screen. | • Pressing clear button will clear the reminder. • Or pressing remind later on pop-up screen will extend the duration. |
Reminder | Custom reminder 1 |
User Editable |
Displayed on notification screen. | • Pressing clear button will clear the reminder. • Or pressing remind later on pop-up screen will extend the duration. |
Reminder | Custom reminder 2 |
Table 6. Error Codes and Reminders | ||||
Condition | Issue | Display | System Action | Action to Clear / Recovery Condition |
Minor |
Outdoor Temperature (RT17) Sensor Problem |
Outdoor Temp Sensor |
Displayed on notification screen. | If measurement of the outdoor temperature sensor is out of specified range (including open / short detection, the alarm will be activated. Alarm will automatically clear once in range condition is detected. Check sensor and wiring. |
Minor |
Discharge (Supply) Air Temperature Sensor (RT6) problem. |
Discharge Air Temp Sensor |
Displayed on notification screen. | If measurement of the discharge air temperature sensor is out of specified range (including open / short detection, the alarm will be activated. Alarm will automatically clear once in range condition is detected. |
Minor |
Return Air Temperature Sensor (RT16) problem |
Return Air Temp Sensor |
Displayed on notification screen. | If measurement of the return air temperature sensor is out of specified range (including open / short detection, the alarm will be activated. Alarm will automatically clear once in range condition is detected. Check sensor and wiring. |
Minor | Advanced Airflow Low Outdoor Airflow | Economizer Fault | Displayed on notification screen. | Outdoor airflow is too low so the building is not getting the designed outdoor airflow based on IAQ. |
Minor | Advanced Airflow Outdoor Airflow Too High | Economizer Fault | Displayed on notification screen. | Ventilation CFM is too high so the RTU is wasting energy. |
Table 6. Error Codes and Reminders | ||||
Condition | Issue | Display | System Action | Action to Clear / Recovery Condition |
Minor | Outdoor Air Damper Error (During Free Cooling) | Economizer Fault | Displayed on notification screen. | During free cooling damper is not modulating. |
Minor | Not Economizing When Outdoor Air is Suitable | Economizer Fault | Displayed on notification screen. | May be due to the damper motor being unplugged or disconnected. |
Minor | Economizing When Outdoor Air is Not Suitable | Economizer Fault | Displayed on notification screen. | This may be due to damper motor being blocked or stuck open and therefore not closing. |
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