Honeywell HZ432 TrueZone Thermostat Installation Guide

Honeywell HZ432 TrueZone Thermostat

SPECIFICATIONS

Input Ratings:
Voltage: 18-30 VAC 50/60 Hz transformer of 40 VA or more.

Current Draw:
Zone Panel: 8.5 VA max.
All VA specifications at 24 VAC.

Wiring:
18- or 20-gauge solid (not stranded) wire.

Humidity Ratings:
5% to 90% RH non-condensing.

Temperature Ratings:
Shipping: -20° to 150°F (-29° to 66°C)
Operating: -40° to 165°F (-40° to 74°C)

Dimensions:
See below.

Emissions:
Complies with FCC Class B, part 15 requirements.

Need Help?
For assistance with this product please visit http://yourhome.honeywell.com or call Honeywell Zoning Hotline toll-free at 1-800-828-8367
Read and save these instructions.
® U.S. Registered Trademark. Patents pending.
Copyright © 2008 Honeywell International Inc. All rights reserved.

Table 1. Recommended Thermostats.

System	Non- Programmable	Programmable
Single- Stage	TH5110D, TH3110D, T87N	TH8110U, TH6110D, TH4110D
Multi-Stage	TH5220D	TH8320U, TH8321U, TH6220D, YTH9421C
Heat- Pump	TH5220D (2H/1C only) TH3210D (2H/1C only) TH5320U* (Up to 3H/2C)	TH8320U (Up to 3H/2C) TH8321U (Up to 3H/2C) TH6320U* (Up to 3H/2C) TH6220D (2H/1C only) TH4210D (2H/1C only) YTH9421C
Wireless	TH5320R	TH6320R

Note: All versions of the model numbers listed above will work with the applications they’re listed for. * This thermostat cannot control two stages of fossil fuel when in emergency heat mode.

Table 2. Recommended Dampers.

Type	Honeywell Damper	Round	Rectangular
Zone	Spring-open/ power-closed	ARD	ZD
Zone	Power-open/ power-closed	MARD/ RRD	For recommended dampers call the Honeywell Zoning Hotline at 1-800-828-8367.
Bypass	Static pressure regulating damper	SPRD	SPRD

Table 3. Maximum Dampers.*

Ambient Temp.	Maximum Damper VA per Zone
100°F (38°C)	28.8
160°F (71°C)	16.8

Use an SDCR (Slave Damper Control Relay) for additional dampers.
Maximum dampers per panel is limited by transformer size.
Ensure the transformer is large enough to power the panel (10 VA) and dampers.

Table 4. Accessories.

Accessory	Description
40 VA transformer*	AT140A1042*
75 VA transformer	AT175A1008
Discharge Air Temperature Sensor *	DATS C7735A1000*
Wired Outdoor Air Temperature Sensor	C7089U1006 (hard wired)
Wireless Outdoor Air Temperature Sensor	C7089R1013 (wireless)
Wireless Adapter	THM4000R1000
TAZ-4	TotalZone® Add-A-ZoneTM Control Panel
SDCR	Slave Damper Control Relay
Wireless Remote Control	REM5000R1001

Included in HZ432K kit.

MOUNTING

Mount the HZ432 TrueZONE panel near the HVAC equipment; locate it on a wall, stud, roof truss, or cold-air return.
NOTE: The HZ432 TrueZONE panel can be mounted in any orientation; level it for appearance only.
Please refer to TrueZONE Panel Frequently Asked Questions form 50-9694 for operating details.

Separate the zone panel cover from the base, and use the base as a template to drill mounting holes. Attach the base to the wall, stud, roof truss, or duct with appropriate screws (not included).

Separate the zone panel cover from the base, and use the base as a template to drill mounting holes. Attach the base to the wall, stud, roof truss, or duct with appropriate screws (not included).
CAUTION: Voltage Hazard.
Can cause electrical shock or equipment damage. Disconnect power before beginning installation. Wire the entire panel before applying transformer power. Follow these steps for wiring all systems. However, the wiring will vary depending on the equipment. For conventional systems, refer to this page. For heat pump systems, see pages 6 and 7. For dual fuel systems, see pages 8 and 9.
Wiring must comply with applicable codes, ordinances, and regulations. Use the following wiring diagrams to wire the zone panel to the thermostats and dampers.

Install thermostats using the instructions provided with thermostats.
Connect thermostat to zone panel. To connect wire to the panel, strip approximately 1/4 in. of insulation and push the wire into the terminal. To release the wire, press the button on top of the terminal.

Install dampers using instructions provided with dampers. Connect dampers to zone panel.
NOTE: Multiple dampers can be wired in parallel.

WIRING

Connect DATS as shown.

Connect outdoor air temperature sensor as shown. Required for dual fuel systems; optional for other multistage systems.

Connect equipment as shown.

If using any wireless device, connect the ABCD terminals for the wireless interface module.

Connect transformer as shown.

The following diagram is an overall view of wiring for a conventional system as depicted in steps 3–9.

HEAT PUMP

Use the following diagram for wiring a 2-heat/1-cool heat pump with electric auxiliary heat.
NOTE: You can use a conventional thermostat for a heat pump system; however, em heat can only be controlled by heat pump thermostats. The diagram below shows a heat pump thermostat used with a heat pump system.

Use the following diagram for wiring a 3-heat/2-cool heat pump with electric stage 3 heat.

DUAL FUEL

Use the following diagram for wiring a dual-fuel system with single-stage furnace and single-stage heat pump.

Use the following diagram for wiring a dual-fuel system with two-stage furnace and two-stage heat pump.

CONFIGURATION

To enter Configuration:

1. Press the Mode button (the Config LED will light up).
2. Use the Back and Next buttons to navigate through the configuration menus. Pressing Next enters the selected option for that menu item and advances to the next menu. Adjust settings up or down by pressing the Adjust Setting button.
3. The flow chart below illustrates basic zone panel configuration. For additional configuration, see Advanced Configuration on page 12. The label on the inside cover of the HZ432 Zone Panel also con-tains configuration information.
4. Press the Mode button until the Wireless LED lights up. The TrueZONE must be configured for wireless devices to select Wireless mode.
   Press Next to add devices.
   While the display alternates the Press Connect and Exit screens, push the Connect button(s) on the wireless device(s).
   -OR-
   Follow the instructions that came with the wireless device(s). Press Next to exit.
5. If using more than 4 zones, use the TAZ-4 Add-A-ZoneTM Control Panel. Follow instructions with the TAZ-4 for installation (form 69-1366).
   Note: If using a wireless device, a maximum of 4 zones may be configured.

ADVANCED CONFIGURATION

Use the Adjust Setting, Next, and Back buttons to configure the zone panel. See the Configuration section on page 10 for instructions on using these buttons.

Table 5. Advanced Configuration.

Menu Name	Menu Title (LCD top line)	Menu Options (LCD bottom line; defaults in bold)	Menu option description	Notes:
Heat Fan	HEAT FAN CONTROL	[HVAC] PANEL	Fan control by HVAC	In heat mode, fan is controlled by HVAC or turned on by panel in call for heat.
		HVAC [PANEL]	Fan control by Panel
Stage 2 Timer	STAGE 2 TIMER	[5 MIN]  > – < [60 MIN] [5 MIN]  >	5 minutes–60 minutes	A number of minutes to delay before engaging the second stage.
Stage 3 Timer	STAGE 3 TIMER	[5 MIN]  > – < [60 MIN] [5 MIN]  >	5 minutes–60 minutes	Number of minutes to delay before engaging third stage.
Purge Timer	PURGE TIME	[2] 3.5 5 MIN	2.0 minutes	Number of minutes panel will purge following call for heat or cool.
		2 [3.5] 5 MIN	3.5 minutes
		2 3.5 [5] MIN	5.0 minutes
Purge Fan	FAN IN PURGE	[HVAC] PANEL	Fan control by HVAC	Fan controlled by HVAC or panel during purge.
		HVAC [PANEL]	Fan control by Panel
Purge Dampers	PURGE DAMPERS	[UNCHANGD] OPEN	Dampers Unchanged	Damper position unchanged or all dampers open during purge.
		UNCHANGD [OPEN]	Dampers All Open
Auto Changeover Delay	CHANGEOVER DELAY	[15] 20 30 MIN	15 minutes auto changeover timer	Number of minutes to delay auto changeover when one zone is calling for heat and another is calling for cooling.
		15 [20] 30 MIN	20 minutes auto changeover timer
		15 20 [30] MIN	30 minutes auto changeover timer
DATS Enabled	DISCHARGE SENSOR	[NO] YES	Disabled	Enables or disables DATS. If Disabled, the Multistage DATS Inhibit setting is Disabled.
		NO [YES]	Enabled
DATS High Limit	DAT HIGH LIMIT	[110 F]  > – < [180 F] <  [160 F]  >	110 deg F–180 deg F	High temperature limit.
DATS Low Limit	DAT LOW LIMIT	[30 F]  > – <  [60 F] <  [40 F]  >	30 deg F–60 deg F	Low-temperature limit.
Multistage DATS Inhibit	DAT MSTG INHIBIT	NO [YES]	Enabled	Allow panel to downstage multistage equip- ment when near DATS high or low limit.
		[NO] YES	Disabled
Dual Fuel Changeover	DUALFUEL CHGOVR	[OT] MULTISTG	Dual Fuel Changeover by OT Temp	Allow panel to changeover from heat pump to fossil fuel based on outdoor temperature, or allow second stage call to changeover panel to fossil fuel for a minimum of one hour when outdoor temperature is above OT balance tem- perature setting.
		OT [MULTISTG]	Dual Fuel Changeover by OT Temp + multistage call
Dual Fuel Mstage Changeover Time	CHANGEOVER DELAY	[15 MIN] > – < [180 MIN] [30 MIN]  >	Sets fossil fuel changeover delay time.	Sets number of minutes to delay fossil fuel when calling for second stage heat.
OT Temp Enabled	OT SENSOR	[NO] YES	Disabled	Enables or disables outdoor temperature sensor. If Disabled, the Multistage OT Temp Lockout setting is Disabled.
		NO [YES]	Enabled
Multistage OT Temp Lockout	MSTG OT LOCKOUT	[NO] YES	Disabled	When outdoor temperature is above OT Lockout temperature, locks out second or third stage (only for conventional and heat pump configurations).
		NO [YES]	Enabled
OT Balance Temperature (Dual Fuel)	OT BALANCE TEMP	[0 F]  > – <  [50 F] <  [30 F]  >	0 deg F–50 deg F	Selects the temperature at which a dual fuel configuration will change from heat pump to fossil fuel.
OT Trip point for multi- stage lockout	OT LOCKOUT TEMP	[0 F]  > – <  [50 F] <  [50 F]  >	0 deg F–50 deg F	The temp that locks out second or third stage (only for conventional and heat pump configu- rations, not dual fuel systems).
LCD Contrast Adjust	LCD CONTRAST	[1]      > – <  [10] <  [5]        >	Contrast value 1–10	Sets LCD display contrast for ease of viewing. Lowest contrast is 1, highest contrast is 10.
Save Changes	SAVE CHANGES?	[NO] YES	Disabled	Saves or rejects the configuration settings.
		NO [YES]	Enabled
Reload Defaults	RELOAD DEFAULTS?	[NO] YES	Disabled	Restores the panel’s default configuration set- tings.
		NO [YES]	Enabled

The HZ432 TrueZONE panel contains an LED display that communicates system and zone status. The LEDs indicate the following information.
Much of this information, as well as configuration information, is listed on the label on the inside of the HZ432 cover. For users who prefer French or Spanish labels, they are provided in form 69-2198FS. Cut them out and attach them to the inside of the HZ432 cover.

Table 6. LED Operation.

LED	Description
HEAT 1	Solid when in heat stage 1. Blinking when DATS high limit mode has been reached.
HEAT 2, 3	Solid when in heat stage 2, 3. Blinking when stage 2, 3 locked out due to DATS or OT.
COOL 1	Solid when in cool stage 1. Blinking when DATS low limit mode has been reached.
COOL 2	Solid when in cool stage 2. Blinking when stage 2 locked out due to DATS.
PURGE	Solid when in purge (at power-up and after a call for heat or cool). Blinking when the DATS sensor has failed, or the wires are shorted or open. Will blink for 3 minutes at power-up if DATS is not present.
FAN	Solid with a call for fan.
EM HEAT	Solid when in emergency heat mode. This light does not indicate a call for heat. Emergency heat will only run when both HEAT and EM HEAT are lit.
ZONE 1, 2, 3, 4	Solid green when open or opening. Solid red when closed or closing. Blinking amber when there is a damper or thermostat short circuit (circuit breaker trip).

To enter Checkout, with the zone panel cover off, press the Mode button until the Check out LED lights up. Use the Adjust Setting and Next buttons to work through the checkout menu as listed below. See the Configuration section on page 10 for instructions on using these buttons.
Steps 3–10 cycle through heating and cooling stages and open and close dampers to verify proper operation.
Steps 11–14 verify thermostat operation and correct wiring. This is done by making the thermostats call for heat or cool and viewing the active wires as displayed on the LCD screen.

Table 7. Checkout.

Checkout Step		Line 1 display	Line 2 Display	Notes:
1.	Display shows OT	OT SENSOR VAL	current OT temp (dynamic)	All zone dampers open, all other relays OFF.
2.	Display shows DATS	DAT SENSOR VAL	current DATS (dynamic)
3.	Heat stages test	TEST HEAT	[OFF] 1 2 3	Heat turns on (fan also turns on if configured for fan on in heat).
4.	EM Heat stages test	TEST EMERG HEAT	[OFF] 1 2	Emergency heat turns on (fan also turns on).
5.	Cool stages test	TEST COOL	[OFF] 1 2	Cooling turns on (fan also turns on).
6.	Fan Test	TEST FAN	[OFF] ON	Fan cycles on and off.
7.	Damper 1 test	TEST Z1 DAMPER	[OPEN] CLOSED	Cycles damper position with fan on.
8.	Damper 2 test	TEST Z2 DAMPER	[OPEN] CLOSED	Cycles damper position with fan on.
9.	Damper 3 test	TEST Z3 DAMPER	[OPEN] CLOSED	Cycles damper position with fan on.
10.	Damper 4 test	TEST Z4 DAMPER	[OPEN] CLOSED	Cycles damper position with fan on.
11.	View Tstat1 inputs	ZONE1 STAT INPTS	Displays active Tstat1 terminals or displays wire- less thermostat operation	Tests thermostat connection with HVAC off.
12.	View Tstat2 inputs	ZONE2 STAT INPTS	Displays active Tstat2 terminals or displays wire- less thermostat operation	Tests thermostat connection with HVAC off.
13.	View Tstat3 inputs	ZONE3 STAT INPTS	Displays active Tstat3 terminals or displays wire- less thermostat operation	Tests thermostat connection with HVAC off.
14.	View Tstat4 inputs	ZONE4 STAT INPTS	Displays active Tstat4 terminals or displays wire- less thermostat operation	Tests thermostat connection with HVAC off.
15.	Exit checkout mode?	EXIT CHECKOUT?	(NEXT = EXIT)
16.	Exiting checkout mode	EXITING CHECKOUT

WARRANTY

Honeywell warrants the products in this catalog (except those parts designated on Honeywell’s price lists as not covered by this warranty) to be free from defects due to workmanship or materials, under normal use and service, for the following warranty periods. Honeywell VisionPRO®, Commercial VisionPROTM, FocusPRO®, PRO 4000, PRO 3000, LineVoltTM PRO, Digital RoundTM, and Modern RoundTM (T87K, N) Series Thermostats with a date code of 0501 or later: sixty (60) months from date of installation. CommercialPRO, PRO 2000 and PRO 1000 thermostats: twenty-four (24) months from date of installation. All other Honeywell thermostats and thermo-stats with a date code of 0452 or earlier: twelve (12) months from date of installation, unless specified otherwise. Honeywell Air Cleaners, Humidifiers, Ventilators, Ultraviolet Treatment and Zoning Products with a date code of 0501 or later, excluding replacement maintenance parts: sixty (60) months from date of installation. All other Honeywell indoor air quality and zoning products with a date code of 0452 or earlier: twenty-four (24) months from date of installation, unless specified other-wise. Variable frequency drive devices (VFD) and accessories: new products for thirty-six (36) months and factory refurbished drives for twelve (12) months from date of installation when start-up and commissioning is performed by Honeywell VFD Authorized and trained personnel. All VFD warranty return products must have prior authorization (Form No. 87-0284) and be returned only to the VFD Service Center in Chattanooga, TN. MS, MN and Fact Acting 2-position Direct Coupled Actuators: sixty (60) months from date of installation. The warranty period for all other products is twelve (12) months from date of installation.
If a product is defective due to workmanship or materials, is removed within the applicable warranty period, and is returned to Honeywell in accordance with the pro-cedure described below, Honeywell will, at its option, either repair, replace or credit the customer for the purchase price of the product, in accordance with the proce-dure described below. This warranty extends only to persons or organizations who purchase products in this catalog for resale.
The expressed warranty above constitutes the entire warranty of Honeywell with respect to the products in this catalog and IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL HONEYWELL BE RESPONSIBLE FOR ANY CONSEQUENTIAL DAMAGES OF ANY NATURE WHATSOEVER.

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® U.S. Registered Trademark.
© 2008 Honeywell International Inc. Patents pending
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Reference

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Honeywell HZ432 TrueZone Thermostat Installation Guide

Honeywell HZ432 TrueZone Thermostat Installation Guide