WARNING – SHOCK HAZARD
To prevent the possibility of severe personal injury or equipment damage due to electrical shock, always be sure the electrical power to the appliance is disconnected.
CAREFULLY FOLLOW ALL INSTRUCTIONS AND WARNINGS IN THIS BOOKLET TO AVOID DAMAGE TO THE EQUIPMENT, PERSONAL INJURY OR FIRE.
WARNING
Improper installation may damage equipment, can create a hazard and will void the warranty.
The use of components not tested in combination with these units will void the warranty, may make the equipment in violation of state codes, may create a hazard and may ruin the equipment.
IMPORTANT NOTICE
These instructions are for the use of qualified individuals specially trained and experienced in installation of this type equipment and related system components.
Installation and service personnel are required by some states to be licensed. PERSONS NOT QUALIFIED SHALL NOT INSTALL NOR SERVICE THIS EQUIPMENT.
NOTE
The words “Shall” or “Must” indicate a requirement which is essential to satisfactory and safe product performance.
The words “Should” or “May” indicate a recommendation or advice which is not essential and not required but which may be useful or helpful.
COMPONENT MATCH-UP
THERMOSTAT OPERATING AND WIRING REQUIREMENTS
The 6636 series air conditioner is designed to be operated from an RV Products electronic wall mounted thermostat. See component match-up sheet for thermostat part number and description. The thermostat is designed to operate 12 VDC controlled heating and air conditioning systems. The thermostat is designed to operate 12 VDC controlled heating and air conditioning systems. The thermostat must be operated from a 12 VDC power source.
The thermostat can control one stage heating and two stages of cooling. (The thermostat used to operate the 6636 series air conditioner must be capable of controlling two stage cooling systems.)
Maximum thermostat output for any load including the furnace control wire must not exceed one amp. Should the installer desire to hard wire this connection rather than purchasing the receptacle; the three pin connector can be cut from the wire ends, the wires stripped and spliced to complete the required connections. For further wire identification and function, reference Chart 2.
IMPORTANT Current draws in excess of one amp or shorting any thermostat wires will cause permanent thermostat failure.
The installer must provide the power source used to operate both the thermostat and its control circuits. This power source must provide one amp of continuous current at 12 VDC.
The thermostat is pre-wired at RV Products with two quick connect electrical receptacles. There is one 9 pin receptacle carrying the 8 control wires required to operate the air conditioner, and a 3 pin receptacle carrying the two power supply leads and the one furnace control lead.
The thermostats 9 pin receptacle mates with a receptacle on one end of the RV Products 35′ pre-wired thermostat harness. See component match-up sheet for harness part number and description.
The thermostat 3 pin receptacle has no mate in either the thermostat harness wiring or the thermostat package. Should the installer desire a total plug in system, then the mate for this connection will have to be purchased separately. Both the receptacle and the pins are manufactured by AMP (Aircraft Marine Products, Inc., Harrisburg, PA). In most cases the parts can be obtained through a local supply house.
The AMP part numbers are:
IMPORTANT
When using wire nuts to complete electrical connections, always apply a U.L. approved electricians tape and secure the wire nuts to the wires in a workmanlike manner.
THERMOSTAT HARNESS
RV Products produces a pre-wired 35′ thermostat wiring harness for this system. See component match-up sheet for harness part number and description. This harness consists of the eight wires required for operating the air conditioner and quick connect receptacles for both the thermostat and the air conditioner connections.
At the thermostat, the connection is completed with a square 9 pin receptacle that slides together and snap-locks in place. When making this connection:
The thermostat umbilical attaches to the unit with a rain-tight fitting. To install, remove the ring-nut from the rain-tight fitting and insert the wire end and fitting into the hole in the wirebox side. The ring-nut will now slide over the wire end and reinstall onto the rain-tight fitting threads. Tighten securely. The wire end plugs into the receptacle on the wirebox printed circuit board. Insure that the plug “snap-locks” into the receptacle. Routing of the thermostat wiring harness must comply with all local and national electrical codes. Collect any excess thermostat harness in the air conditioner mounting compartment. Be sure to secure the excess wiring within the compartment. Coiling the excess harness into 3″ diameter circles or larger is acceptable.
Follow the instructions packed with the thermostat to select a location for thermostat mounting. Pay particular attention to choose a location which is not isolated from air currents and not subject to direct discharge from a cold air register. Included in the thermostat installation instructions is a mounting template to aid in the installation.
IMPORTANT
To reduce the potential for thermostat failure: always connect the -12 VDC supply lead to the BLUE wire in the thermostat 3 pin receptacle before removing the “anti-static” protective covering. This will ensure that the thermostat circuitry is not damaged by static electricity during installation.
PACKAGE AIR CONDITIONER MODEL NUMBER BREAKDOWN FOLLOWS:
Diagram 1976G119
Electronic Wall Thermostat Assembly (12 VDC)
Plug positions on the p.c. board. If no voltage is detected at the p.c. board connector, check for voltage at the thermostat.
All functions of this air conditioning unit are subject to thermostat time delays according to the operation manual.
INDOOR BLOWER MOTOR REMOVAL
END VIEW
BOTTOM VIEW
EVAPORATOR COIL REPLACEMENT
CONDENSER COIL REPLACEMENT
COMPRESSOR REPLACEMENT
COMPRESSOR #1 CHECKOUT THERMOSTAT CALLING FOR COMPRESSOR
Note: All operating functions subject to thermostat time delays.
RV Products
A Division of Airxcel, Inc. P.O. Box 4020
Wichita, KS 67204
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