Prostat PRS6110 Programmable Thermostats Installation Manual

Prostat PRS6110 Programmable Thermostats 

Warning: Turn off power to the heating or cooling equipment before installation.
Attention: For installation by experienced service technicians only.

Read all instructions before proceeding.
This thermostat requires 24 Volt AC Power or two (2) properly installed “AA” Alkaline batteries for proper operation. When connecting 24 Volt AC Power the batteries may be installed as a backup. Thermostat installation and all components of the system shall conform to Class II Circuits per NEC code.
For use only as described in this manual. Any other use will void the warranty.

Specifications

This thermostat is compatible with:

• Single-stage heat / cool conventional and heat pump systems
• Conventional systems up to 2 heat / 1 cool (PRS3210 only)
• Single compressor heat pump systems with an auxiliary heat stage (PRS3210)
• 250 – 750 millivolt heat-only systems

Electrical and control specifications:

• Electrical Rating: 24 Volt AC
• 1 amp maximum load per terminal
• AC Power: 18 – 30 Volts AC
• DC Power: 3.0 Volt DC (2 “AA” Alkaline Batteries Included)
• Control Range: 45° – 90° F (7° – 32° C)
• Temperature Accuracy: +/- 1° F (+/- .5° C)

Terminations

• PRS3110 – Rc, Rh, O, B, Y1, W1, G, C
• PRS3210 – Rc, Rh, O, B, Y1, E/W1, G, W2, C

Installation and Wiring

Install your new PROSTAT thermostat in 4 basic steps:

1. Install the sub-base
2. Connect your wires
3. Provide Power
4. Attach the thermostat to the sub-base

Install the Sub-Base:

• Remove the sub-base from the body of the thermostat.
• Mount the sub-base as shown below:

Provide Power

• For 24 Volt AC power, you must connect the common side of the transformer to the C terminal on the thermostat sub-base.
• For battery power, insert the 2 supplied “AA-type alkaline batteries into the battery compartment located in the rear housing of the thermostat. Make sure to position the Positive (+) and Negative (-) sides of the batteries correctly with the +/- symbols in the battery compartment.

Connect Your Wires

Wiring Terminations for model PRS6110

Terminal	Function	Description
Rc	Input	24 Volt AC Cooling Transformer (Dual Transformer Systems Only)
Rh	Input	Power Connection (24 Volt AC Heating Transformer or Millivolt Power Source)
G	Output	Fan Control
W1 / E	Output	(W1) Conventional Heat Relay (E) Auxiliary/Emergency Heat
O / B / V3	Output	(O) Cool Active Reversing Valve (B) Heat Active Reversing Valve (V3) Zone Valve Power Close
Y1	Output	Compressor Relay
C	Input	24 Volt AC Transformer Common
S1	Input	Optional Remote Sensor (indoor or outdoor)
S2

Wiring Terminations for model PRS6320

Terminal	Function	Description
Rc	Input	24 Volt AC Cooling Transformer (Dual Transformer Systems Only)
Rh	Input	Power Connection (24 Volt AC Heating Transformer or Millivolt Power Source)
G	Output	Fan Control
W1 / E / W3	Output	(W1) 1st Stage Conventional Heat, (E) Emergency Heat, (W3) 3rd Stage Auxiliary Heat
W2	Output	2nd Stage Conventional Heat
O / B / V3	Output	(O) Cool Active Reversing Valve (B) Heat Active Reversing Valve (V3) Zone Valve Power Close
Y1	Output	1st Stage Compressor
Y2	Output	2nd Stage Compressor
L	Input	System Malfunction Indicator
C	Input	24 Volt AC Transformer Common
S1	Input	Optional Remote Sensor (indoor or outdoor)
S2

Conventional Systems

Typical Wiring Configurations
NOTE: The “System Type” option will be configured in the Installer Settings section. Shaded areas do not apply to PRS6110.

Heat Only or Millivolt
Set System Type to 11CONV

Rh	Power Connection [note 2]
W1	Heat Relay
G	Fan Relay [note 4]
C	24 Volt AC Transformer Common [note 1, 3]

Hydronic Heat Only
Set System Type to 1HD

Rh	24 Volt AC Power (heating transformer) [note 2]
W1	Zone Valve Power Open
V3	Zone Valve Power Close
G	Fan Relay [note 4]
C	24 Volt AC Transformer Common [note 1]

Hydronic Heat / 1 Cool
Set System Type to 11HD

Rh	24 Volt AC Power (heating transformer) [note 2]
Rc	24 Volt AC Power (cooling transformer) [note 2]
W1	Zone Valve Power Open
V3	Zone Valve Power Close
Y1	Compressor Relay
G	Fan Relay (cooling fan only)
C	24 Volt AC Transformer Common [note 1, 3]

1 HEAT / 1 COOL Single or Dual Transformer
Set System Type to 11CONV

Rh	24 Volt AC Power (heating transformer) [note 2]
Rc	24 Volt AC Power (cooling transformer) [note 2]
W1	Heat Relay
Y1	Compressor Relay
G	Fan Relay
C	24 Volt AC Transformer Common [note 1, 3]

2 HEAT / 2 COOL Single or Dual transformer
Set System Type to 22CONV (PRS6320 Only)

Rh	24 Volt AC Power (heating transformer) [note 2]
Rc	24 Volt AC Power (cooling transformer) [note 2]
W1	Heat Relay Stage 1
W2	Heat Relay Stage 2
Y1	Compressor Relay Stage 1
Y2	Compressor Relay Stage 2 [note 4]
G	Fan Relay
C	24 Volt AC Transformer Common [note 1, 3]

NOTES – Conventional Systems

1. Optional 24 Volt AC common connection.
2. Only remove factory-installed jumper for dual transformer systems.
3. In dual transformer systems, transformer common must come from cooling transformer.
4. If needed for system.
   Provide disconnect and overload protection as required.

Heat Pump Systems – Typical Wiring Configurations

NOTE: The “System Type” option will be configured in the Installer Settings. Shaded areas do not apply to PRS6110.

1 HEAT / 1 COOL – No Auxiliary Heat
Set System Type to 11HP

Rh	24 Volt AC Power
Rc	Connected to Rh with supplied Jumper Wire
O/B	Changeover Valve [note 2]
Y1	Compressor Relay
G	Fan Relay
C	24 Volt AC Transformer Common [note 1]

2 HEAT / 1 COOL – Including Auxiliary Heat
Set System Type to 22HP (PRS6320 Only)

Rh	24 Volt AC Power
Rc	Connected to Rh with supplied Jumper Wire
O/B	Changeover Valve [note 2]
Y1	Compressor Relay (1st stage heating/cooling)
E	Auxiliary/Emergency Heat Relay [note 6]
G	Fan Relay
C	24 Volt AC Transformer Common [note 1]

2 HEAT / 2 COOL – No Auxiliary Heat
Set System Type to 32HP (PRS6320 Only).

Rh	24 Volt AC Power
Rc	Connected to Rh with supplied Jumper Wire
O/B	Changeover Valve [note 2]
Y1	Compressor Relay (1st stage heating/cooling)
W2	Auxiliary Heat Relay (2nd stage heating) [note 3]
E	Emergency Heat Relay [note 3]
G	Fan Relay
C	24 Volt AC Transformer Common [note 1]
L	Optional System Fault Monitor [note 4]

3 HEAT / 2 COOL – Including Auxiliary Heat
Set System Type to 32HP (PRS6320 Only)

Rh	24 Volt AC Power
Rc	Connected to Rh with supplied Jumper Wire
O/B	Changeover Valve [note 2]
Y1	Compressor 1 Relay (1st stage heating/cooling)
Y2	Compressor 2 Relay (2nd stage heating/cooling)
E/W3	Auxiliary Heat Relay (3rd stage heating) [note 5]
G	Fan Relay
C	24 Volt AC Transformer Common [note 1]
L	Optional System Fault Monitor [note 4]

NOTES – Heat Pump Systems

1. Optional 24 Volt AC common connection.
2. O (cool active) or B (heat active) is selected in the Installer Settings menu.
3. Install a field supplied jumper between the W2 and W1/E/W3 terminals if there is no separate emergency heat relay installed.
4. If the L terminal is used, the 24 Volt AC common must be connected (C terminal).
5. If a separate emergency heat relay is installed, the W1/E/W3 terminal should have both the auxiliary heat 1 relay and emergency heat relay connected.
6. If a separate emergency heat relay is installed, the W1/E terminal should have both the auxiliary heat 1 relay and emergency heat relay connected.
   Provide disconnect and overload protection as required.

Additional Wiring Options

NOTE: Additional options are configured in the Installer Settings section.

S1	Indoor or Outdoor Remote Sensor [note 1]
S2

NOTE: Additional options are configured in the Installer Settings section.

Attach Thermostat to Sub-Base

1. Line up the thermostat body with the sub-base.
2. Carefully push the thermostat body against the sub-base until it snaps in place.
3. Insert Quick Reference Card into slot on top of the thermostat.

NOTE: This thermostat ships configured as a 1H/1C conventional thermostat. Confirm installer settings.

Quick Reference

Thermostat

1. Reset Button ………………………………. Resets current time, program, and user settings
2. SYSTEM Button…………………………….Selects the system you want to control
3. DAY/TIME Button………………………….Sets the current time and day of the week
4. PROG Button………………………………..Selects programming mode or press for 3 seconds to select SpeedSet®
   BACK Button*……………………………….The secondary function of the PROG button – moves back a setting
5. HOLD Button………………………………..Enters/Exits the HOLD mode (program bypass)
   NEXT Button*……………………………….The secondary function of the HOLD button – moves to the next setting
6. RETURN Button…………………………….Returns to normal mode from program or setting modes
7. FAN Button…………………………………..Selects the system fan mode
8. Quick Reference Instructions………..Stored in the slot located at top of the thermostat
9. Buttons ……………………………..Increases or decreases settings (time, temperature, etc.)
10. Outdoor Temperature…………………… If an outdoor sensor was connected you can view the outdoor temperature by pressing the PROG and HOLD buttons at the same time.
    Installer Clear Button…………………… Located on the back of thermostat body – clears all settings
    Battery Compartment……………………Located in the back of thermostat

* BACK and NEXT are secondary functions of the PROG and HOLD buttons. When in programming or configuration modes, BACK and NEXT appear in the display, indicating that the PROG and HOLD buttons now function as BACK and NEXT.

Installer Settings

The Installer Settings must be properly configured in order for this thermostat to operate correctly. The Installer Settings are menu driven. The portion of these settings that do not apply to your setup will be skipped. These settings are indicated below with comments. More detail on each setting follows this table.

1. Press and hold down the RETURN and buttons for 3 seconds.
2. Release both buttons and the first installer setting will be displayed.
3. Change settings as required using the or buttons.
4. Press NEXT (HOLD) or BACK (PROG) to move to the next or previous setting, press RETURN to exit.

NOTE: Shaded areas below do not apply to the PRS6110.

No.	Installer Setting (Notes follow this table)	Factory Default	Setting Options	Comments (More information follows this table)
1	Residential or or Commercial Profile	RES	RES COMM	Select for Residential profile Select for Commercial profile
2	Programming Mode [note 1]	7 PROG	7 PROG 52 PROG NO PROG	Select for 7 day programming mode Select for 5-2 day programming mode Select for non-programmable mode
3	Clock Format	12 HR	12 HR 24 HR	Select for 12 hour clock Select for 24 hour clock
4	Temperature Scale	F DEG	F DEG C DEG	Select for Fahrenheit display Select for Celsius display
5	Auto Changeover	oF AUTO	oF AUTO ON AUTO	Disables Auto Changeover mode Enables Auto Changeover mode
			11CONV	Select for 1H/1C Conventional system
			22CONV	Select for 2H/2C Conventional system
6	System Type	11CONV	11HP 21 HP	Select for 1H/1C Heat Pump system Select for 2H/1C Heat Pump system (PRS6110)
			22HP 32HP	Select for 2H/2C Heat Pump system Select for 3H/2C Heat Pump system
			1HD 11HD	Select for Heat Only Hydronic system Select for Hydronic Heat/1C system

No.	Installer Setting (Notes follow this table)	Factory Default	Setting Options	Comments (More information follows this table)
7	1st Stage Differential	0.5 DIF1	0.5, 1.0 or 2.0 DIF1	Select a 1st stage temperature differential of .5°, 1° or 2° F (0.2°, 0.5° or 1.0° C)
8	2nd Stage Differential [note 2]	2.0 DIF2	1.0, 2.0, 3.0, 4.0, 5.0 or 6.0 DIF2	Select a 2nd stage temperature differential of 1°, 2°, 3°, 4°, 5° or 6° F (0.5°, 1.0°, 1.5°, 2.0°, 2.5° or 3.0° C)
9	3rd Stage Differential [note 2]	2.0 DIF3	1.0, 2.0, 3.0, 4.0, 5.0 or 6.0 DIF3	Select a 3rd stage temperature differential of 1°, 2°, 3°, 4°, 5° or 6° F (0.5°, 1.0°, 1.5°, 2.0°, 2.5° or 3.0°C)
10	1st Stage Fan Control [note 3]	HG FAN 1	HG FAN 1 HE FAN 1	Select for 1st stage Gas heating Select for 1st stage Electric heating
11	Emergency Heat] Fan Control [note 4]	HE EMER	HE EMER HG EMER	Select for Electric Emergency Heat Select for Gas Emergency Heat
12	Reversing Valve (O/B Terminal) [note 5]	REVO	REVO REVB	Select for cool active Reversing Valve (O terminal) Select for heat active Reversing Valve (B terminal)
13	Fossil Fuel Backup Heat [note 4]	AE AUX	AE AUX AG AUX	Select for Electric Auxiliary heat (with compressor) Select for Gas Auxiliary heat (without compressor)
14	Compressor Power Outage Protection [notes 4, 6]	oF CPOP	oF CPOP on CPOP	Disables Power Outage Lockout Delay Enables Power Outage Lockout Delay
15	AC Power Interrupt Warning [note 6]	AC oF MONR	AC oF MONR AC on MONR	Disables AC Power Interrupt Warning Enables AC Power Interrupt Warning
16	Compressor Short Cycle Protection [note 7]	5 CSCP	5, 4, 3, 2 or 0 CSCP	Select a compressor short cycle protection delay of 5, 4, 3, 2 or 0 minutes
17	Residual Cooling Fan Delay [note 7]	60 FAN	90, 60, 30 or 0 FAN	Select a Residual Cooling Fan Delay of 90, 60, 30 or 0 seconds.
18	Circulating Fan Lock	oF CIRC	oF CIRC on CIRC	Disables Circulating Fan Lock mode Enables Circulating Fan Lock mode
19	Adaptive Recovery Mode (ARM™) [note 8]	oF REC	oF REC on REC	Disables Adaptive (early) Recovery mode Enables Adaptive (early) Recovery mode
20	Indoor Remote Sensor Control* [note 9]	I SENS	I SENS E SENS A SENS	Temperature is sensed from thermostat only. Temperature is sensed from remote sensor only. Temperature is combined with the thermostat and the remote sensor.
21	Lockout Security Level	2 LOCK	2 LOCK 1 LOCK	If locked – Complete lockout is enabled If locked – Partial lockout is enabled ( or is still functional)
22	Auto Changeover Dead Band [note 10]	3 BAND	2, 3, 4 or 5 BAND	Select a Dead Band of 2°, 3°, 4° or 5˚ F (1°, 2° or 3° C) for Auto Changeover mode.
23	Compressor Balance Point [notes 4, 11]	NO BALC	NO BALC	Disables Balance Points
			15-50 BALC	Select a Compressor Balance Point of 15°- 50°F (-9°-10° C)
24	Auxiliary Heat Balance Point [notes 4, 11]	NO BALA	NO BALA	Disables Balance Points
			70-40 BALA	Select a Auxiliary Heat Balance Point of 70°- 40° F (21°- 4° C)

No.	Installer Setting (Notes follow this table)	Factory Default	Setting Options	Comments (More information follows this table)
25	Heat Set Point Upper Limit	90LIM	90-60 LIM	Select a Heat Set Point Upper Limit of 90°-60° F (32°-10° C)
26	Cool Set Point Lower Limit [note 7]	45LIM	45-80 LIM	Select a Cool Set Point Lower Limit of 45°-80° F (7°-27° C)

*When an outdoor sensor is connected, the thermostat automatically recognizes it. Press PROG and HOLD at the same time to display outdoor temperature.
NOTE: Additional options such as Service Monitors, setting the lock code, etc. are located in the
User Settings – See User manual for information on setting these options.
Installer Manual 10
NOTES – Installer Settings

1. Only available if Residential profile was selected in option 1.
2. Only available if a 2 or 3 stage system type was selected in option 6.
3. Only available if a Conventional system was selected in option 6.
4. Only available if a 2 or 3 stage Heat Pump system was selected in option 6.
5. Only available if a Heat Pump system was selected in option 6.
6. Only available if the 24 Volt AC common wire is connected to the C terminal.
7. Not available if a heat only hydronic system is selected in option 6.
8. Only available if a programmable profile was selected in option 2.
9. Only available if an indoor remote sensor was connected.
10. Pnly available if auto changeover was enabled in option 5.
11. Only available if an outdoor sensor was connected.

Detailed Explanation of Installer Settings (also see NOTES above):

1. Profile – Selects a residential (RES) or commercial (COMM) profile. If residential is selected, 4 programming events per day are available. If the commercial is selected, 2 events, 7-day programming is available.
2. Programming Mode [note 1] – Selects the programming mode, either full 7 day or 5-2 day (weekday/ weekend) programming or non-programmable.
3. Clock Type – Selects either a 12 hour or 24 hour clock.
4. Temperature Scale – Selects a temperature scale of either °F or °C.
5. Auto Changeover – Selects auto changeover on or off. When auto changeover mode is enabled and selected, the system automatically switches between heating and cooling modes. There is a 5-minute delay when switching from heating to cooling or cooling to heating in auto changeover mode.
   NOTE: Also see “Auto Changeover Dead Band” in option 22.
6. System Type – Selects the system type for your installation.
   NOTE: Changes made to this option will reset options 7 through 15 back to their default values depending on the system type.
7. 1st Stage Differential – Selects a 1st stage temperature differential.
8. 2nd Stage Differential [note 2] – Selects a 2nd stage temperature differential.
9. 3rd Stage Differential [note 2] – Selects a 3rd stage temperature differential.
10. 1st Stage Fan Control [note 3] – Selects a 1st stage fan control of either gas or electric heat.
11. Emergency Heat Fan Control [note 4] – Selects emergency heat fan control of either gas or electric heat.
12. Reversing Valve [note 5] – Selects the output state of the O/B terminal. Select O for this terminal to be active in the cool mode or select B for this terminal to be active in the heat mode.
13. Auxiliary Fossil Fuel Heat Pump Control [note 4] – When set to electric (AE AUX), both the compressor (1st stage) and auxiliary stage(s) will run when a call for auxiliary heat is made. When set to gas (AG AUX), the compressor stage(s) will be locked out one minute after a call for auxiliary heat.
    NOTE: This option can be overridden if setting an auxiliary heat balance point in Option 24.
14. Compressor Power Outage Protection [notes 4, 6] – Selects power outage protection on or off. When enabled, this thermostat will provide cold weather compressor protection by locking out the compressor stage(s) of heating for a period of time after a power outage greater than 60 minutes.
15. AC Power Interrupt Warning [note 6] – When enabled, the thermostat will display an outage warning when AC power to the thermostat is lost.
16. Short Cycle Protection [note 7] – Selects the number of minutes the cooling compressor will be locked out after turning off. This short cycle protection is also active in the heat mode if a heat pump system was selected in Option 6.
17. Residual Cooling Fan Delay [note 7] – Selects a delay for the system fan after the cooling compressor has turned off. This delay will help remove the remaining cool air out of the ductwork providing additional efficiency.
18. Circulating Fan Lock – When enabled, the only user fan options available are ON and CIRC (Circulation).
    The AUTO option is not available with this option enabled.
19. Adaptive Recovery Mode (early recovery) [note 8] – Enables or disables the ARMTM (adaptive recovery mode) feature. During ARM, room temperature is recovered by turning on the heating or cooling before the end of the set back period. The set point temperature is changed to that of the upcoming program temperature.
20. Indoor Remote Sensor Control [note 9] – If an indoor remote sensor is connected during installation, the thermostat will automatically detect the sensor. When an indoor sensor is detected, you may select between thermostat only (I SENS), remote sensor only (E SENS) or combining the thermostat and the remote sensor (A SENS). NOTE: This option does not apply to an outdoor sensor. When an outdoor sensor is connected the thermostat automatically recognizes it and no further configuration is necessary.
21. Lockout Security Level – Selects the level of keypad lockout when the thermostat is locked. Level 2 locks the entire thermostat (including the front reset button). Level 1 locks everything except the / buttons, allowing for up and down temperature adjustment. NOTE: The lock code is set in the User Settings mode (see User Manual).
22. Auto Changeover Dead Band [note 10] – When auto changeover mode is enabled in option 5 and selected, the system automatically switches between heating and cooling when the room temperature meets the normal criteria for either a heating or cooling call. There is a forced separation (dead band) between the heating and cooling set points so that the systems do not work against each other. This option selects the amount of this dead band in degrees with the default being 3° F.
23. Compressor Balance Point [notes 4, 11] – Locks out the use of the compressor heat stage when the outside air temperature is less than the selected setting of 15° F to 50° F (-9° C to 10° C)
24. Auxiliary Heat Balance Point [notes 4, 11] – Locks out the use of the auxiliary heat stage when the outside air temperature exceeds the selected setting of 70° F to 40° F (21° C to 4° C). NOTE: This balance point overrides the fossil fuel compressor lockout in option 13. If this option is set to gas and the outdoor temperature is over the auxiliary balance point, the compressor will remain on during a call for auxiliary heat.
25. Heat Set Point Upper Limit – Selects the heating set point upper adjustment limit.
26. Cool Set Point Lower Limit [note 7] – Selects the cooling set point lower adjustment limit.

System Testing

Warning Read Before Testing

• Do not short (or jumper) across terminals on the gas valve or at the heating or cooling system control board to test the thermostat installation. This could damage the thermostat and void the warranty.
• Do not select the COOL mode of operation if the outside temperature is below 50º F (10º C). This could possibly damage the controlled cooling system and may cause personal injury.
• This thermostat includes an automatic compressor protection feature to avoid potential damage to the compressor from short cycling. When testing the system, make sure to take this delay into account.

NOTE: The compressor delay can be bypassed by pressing the reset button on the front of the thermostat.
All user settings will be returned to factory default, however all Installer settings will remain as originally programmed in section 4.

1. Press the SYSTEM button until the thermostat is in HEAT mode.
2. Using the button, raise the set temperature a minimum of 3 degrees above the current room temperature. The system should start within a few seconds. With a gas heating system, the fan may not start right away.
3. Press the SYSTEM until the thermostat is in the OFF mode. Allow the heating system to fully shut down.
4. Press the SYSTEM until the thermostat is in COOL mode.
5. Using the button, lower the set temperature a minimum of 3 degrees below the current room temperature. The system should start within a few seconds (unless compressor short cycle protection is active – See note above).
6. Press the SYSTEM until the thermostat is in the OFF mode. Allow the cooling system to fully shut down.
7. Press FAN until the thermostat is in FAN ON mode. The system fan should start within a few seconds.
8. Press FAN until the thermostat is in FAN AUTO mode. Allow the system fan to turn off.

5-Year Limited Warranty

PROPARTS warrants each new PROSTAT thermostat against any defects that are due to faulty material or workmanship.
This warranty and our liability do not apply to batteries, nor does it include damage to merchandise or the thermostat resulting from accident, alteration, neglect, misuse, improper installation or any other failure to follow PROSTAT installation and operating instructions. This limited warranty applies for the duration of the warranty period from the original date of purchase by a professional service technician.
PROPARTS agrees to repair or replace at its option any PROSTAT thermostat under warranty provided it is returned postage prepaid to our warranty facility in a padded carton within the warranty period, with proof of the original date of purchase and a brief description of the malfunction. This limited warranty does not include the cost of removal or re-installation.
This warranty gives you specific legal rights and you may also have other rights that vary from state to state or province to province. Answers to any questions regarding our limited warranty may be obtained by writing our corporate offices.
For warranty service, please visit your nearest PROPARTS facility.
Technical Assistance: 855-445-2466 (U.S.)

Store this manual for future reference.

REFERENCE:

DOWNLOAD MANUALS:

Prostat PRS6110 Programmable Thermostats Installation Manual

OTHER MANUALS:

Prostat PRS6110 Programmable Thermostats Product Specifications Guide

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Prostat PRS6110 Programmable Thermostats Installation Manual